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Services / Automation & Control
Automation & Control Mackay

HMI Development - Mackay & Central Queensland
Screens built for the operator, not the engineer who drew them.

Beetle Engineering develops HMI screens for industrial control systems across Central Queensland. Whether it's a standalone panel HMI on a new machine or a multi-screen operator interface for a processing line, we build displays that give operators the information they need to run plant safely and efficiently.

HMI Development

What hmi development with Beetle actually looks like.

HMI design that supports operations

The purpose of an HMI is to give an operator the information they need to make good decisions quickly. A screen that is cluttered, uses colour inconsistently, or buries critical information in submenus is worse than a well-organised paper-based system.

We design HMIs with the operator’s job in mind - what are they monitoring, what do they need to act on, and how quickly do they need to find it. That shapes screen layout, alarm presentation, navigation structure, and the level of detail on each display.

What we develop

Panel HMIs - standalone touchscreen HMIs mounted on control panels or machine enclosures. Typically Rockwell PanelView or Siemens Comfort panel hardware. Used for local control and monitoring of a machine or process area. We develop the screen application, configure PLC communications, and commission on site.

PC-based operator stations - full operator workstation HMIs for control rooms and supervisor stations. AVEVA InTouch and Ignition are our primary platforms for this application. Includes multi-screen layouts, process overviews, area detail screens, alarm management displays, and trend views.

High-performance HMI redesigns - existing HMI screens redesigned to ISA-101 high-performance principles. Replacing the legacy bright-colour aesthetic with a design that uses colour purposefully - grey backgrounds, muted process states, and colour reserved for abnormal conditions and alarms. The result is a screen that operators can read faster and with less cognitive load.

Mobile and web-based HMI - responsive HMI screens built in Ignition Perspective that work on tablets, phones, and standard browsers. Useful for supervisor monitoring, remote access from the control room office, or mobile operators covering large plant areas.

Alarm management - alarm database design, priority assignment, and suppression logic as part of HMI development. Poorly configured alarms are one of the most common usability problems on industrial HMIs and one of the most fixable.

Our design approach

We start with a conversation about how operators actually use the system - not just what the process does, but how shifts run, what the common fault conditions are, and where operators currently have to work around the existing interface.

Screen layouts are reviewed with operations before build where possible. Iteration at the design stage is far cheaper than iteration after commissioning. We produce screen mockups for review, build to the approved design, and conduct a structured walkthrough before sign-off.

Platforms

Rockwell PanelView and FactoryTalk View ME for panel and distributed HMI applications in Allen-Bradley control systems. Siemens WinCC and Comfort panels for Siemens-based systems. AVEVA InTouch for larger operator station applications. Ignition Perspective where web-based clients, mobile access, or licensing flexibility are priorities. We recommend the platform that fits the project, not the one we happen to sell.

Rockwell
Siemens
AVEVA
Ignition

One process. Zero surprises.

Scoping
  • Site walk & asset review
  • Requirements capture
  • Network & OT audit (if required)
Quoting
  • Scope of work definition
  • Deliverables schedule
  • Fixed-price or T&M proposal
Optional
Upfront engineering
  • Concept design & review
  • Feasibility & risk assessment
  • Design basis document
Documentation
  • Functional descriptions
  • Electrical drawings & diagrams
  • Network & architecture diagrams
  • IO lists
  • ITC / test sheets
  • Asset & network audits
Programming
  • PLC programs (Studio 5000 / RSLogix)
  • SCADA & HMI development
  • FactoryTalk / CitechSCADA / Aveva
  • OT network configuration
FAT → SAT & commissioning
  • Factory acceptance testing (FAT)
  • Site acceptance testing (SAT)
  • Loop checks & punch-list close-out
  • Hand-back & as-built documentation
All industries →

Common questions, straight answers.

We develop for Rockwell PanelView (FactoryTalk View ME and SE), Siemens SIMATIC HMI (WinCC, Comfort panels), AVEVA InTouch, and Ignition Perspective. For standalone panel HMIs we most commonly work on Rockwell PanelView and Siemens Comfort panels. For PC-based operator stations we use AVEVA InTouch or Ignition depending on the project.
Yes. HMI screens can be redesigned independently of the underlying PLC program in most cases. If the tag structure and communications are already in place, a screen redesign is straightforward. This is a cost-effective way to improve operator usability on an existing system without a full control system upgrade.
Yes. We design to ISA-101 HMI design principles - high-performance HMI concepts including appropriate use of colour, alarm state visualisation, and situational awareness layouts. We don't build the bright-colour legacy screens that were standard practice 20 years ago. Operators who have used well-designed HMIs notice the difference immediately.
Yes. Ignition Perspective is purpose-built for responsive HMI screens that work on tablets and mobile devices. For remote monitoring applications, web-based HMI clients via Ignition or AVEVA are a practical option that we configure with appropriate security controls.

Pairs well with

Ready to discuss your hmi development project?

Talk to an RPEQ engineer about your project. We work across mining, sugar, manufacturing and utilities throughout Queensland.